Ningbo, China · Global Shipping

Metal 3D Printing &
Conformal Cooling Inserts

DMLS · SLM · LPBF · Rapid Tooling · Low-Volume Production

420 Mold Steel 18Ni300 Maraging Steel 50–55 HRC SPI-A1 Capable Moldex3D Simulation
72%
Max cooling time reduction
73%
Max output increase
13+
Documented case studies
3
SLM machines on-site
24h
Quote turnaround
What We Do

End-to-End Metal 3D Printing Services

From mold design and conformal cooling inserts to CNC finishing, inspection equipment, and global shipping.

Conformal Cooling Inserts

3D-printed mold inserts with cooling channels that follow your part geometry. Up to 72% faster cycles, gate burn marks eliminated.

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3D Printed Mold Inserts

Injection mold cores, cavities, slides, and sprue bushings in tool steel. Up to 55 HRC. SPI-A1 capable for transparent products.

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Metal 3D Printing Service

Full-chain DMLS / SLM / LPBF. 420 steel, 18Ni300, MS1, M2. Design → print → heat treat → CNC → ship.

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Rapid Tooling Service

3D printed dies and inserts for injection molding and die casting. Complex internal features impossible with conventional machining.

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Metal Rapid Prototyping

Functional metal prototypes with DFAM engineering support. CAD to finished metal part. Prototype to production on one platform.

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Low-Volume Production

Bridge production for metal parts. No minimum order. On-demand manufacturing. Production-grade quality, additive speed.

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CNC / EDM / WEDM / Injection Molding

Complete in-house manufacturing — CNC milling, sinker EDM, wire-cut EDM, plastic injection molding, and metal machining. Prototype samples to full production runs.

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Our Facility

State-of-the-Art Metal 3D Printing Facility

3 SLM machines on-site. BLT A320 and E-Plus EP-M2. Located in Yuyao, Ningbo — China's manufacturing heartland.

Saiguang 3D Technology facility in Yuyao, Ningbo
SLM metal 3D printing laser sintering in progress BLT A320 and E-Plus EP-M2 3D printing machines on-site
Core Strength

Conformal Cooling — The Proven Performance Advantage

When straight cooling channels can't reach the hottest areas of your mold, cycle times suffer, parts warp, and gate burn marks appear. Conformal cooling — only achievable through metal 3D printing — solves this at the source.

Cooling channels follow your exact part geometry — not just straight lines

Uniform heat extraction from all surfaces simultaneously

Eliminates gate burn marks on PETG, MS, and transparent plastics

Compatible with hot runner systems

Consistent cooling extends mold insert service life

See Full Technical Details →
Metric
Conventional
Conformal
Cooling time
21s
6s ↓72%
Mold temperature
94°C
62°C ↓34%
Gate burn marks
Yes
None ✓
Temp stability
Unstable
Stable ✓

Source: Cosmetics packaging case study. Results vary by application.

View All 13 Case Studies →
How It Works

From CAD File to Finished Metal Part

Design & DFAM Review

We review your CAD (NX / SolidWorks) and optimize for additive manufacturing. Cooling channels designed in Moldex3D simulation before printing.

Support & Slicing

Magics + BP software. Support structures designed for minimal post-processing and maximum dimensional accuracy.

Metal 3D Printing

SLM on BLT A320 and E-Plus EP-M2 machines. 420 steel, 18Ni300, MS1, or M2 — layer by layer.

Heat Treatment

Stress relief + age hardening to achieve 50–55 HRC. Support structure removal.

CNC Finishing & Polishing

Precision machining to final tolerances. Polishing up to SPI-A1 standard for transparent injection molded products.

Inspection & Shipping

Vision inspection, careful packing, global freight. Contact us on WhatsApp for lead time and shipping options.

Materials

Tool Steel Options

MaterialApplicationHardness
420 Mold SteelGeneral injection mold inserts50–52 HRC
18Ni300High-performance, long-run molds52–55 HRC
MS1Standard mold inserts50–52 HRC
M2High-wear tooling53–55 HRC

All materials meet SPI-A1 polishing standard — suitable for transparent injection molded products.

Industries

Who We Serve

Automotive Cosmetics Packaging Home Appliances Consumer Electronics Medical Devices Aerospace Die Casting Industrial Tooling
Case Studies

Real Results. Real Data.

Every number below comes from a documented customer project — before and after conformal cooling.

Cosmetics Packaging
Transparent PETG Bottle Cap
72%
Faster cooling
0
Gate burn marks

21s → 6s cooling time. Part temp: 93°C → 60°C. Gate burn marks eliminated.

Home Appliances
Xiaomi Humidifier
+50%
Output increase
33%
Faster cooling

880 → 1,320 pcs/day. Mold temp: 62°C → 48°C. Unit cost: ¥13.6 → ¥10.

Medical Devices
Medical Deep-Hole Plate
+73%
Output increase
43%
Faster cooling

1,760 → 3,046 pcs/day. 45s → 26s cooling. Unit cost: ¥3.50 → ¥2.60.

View All 13 Case Studies →

Trusted by Leading Manufacturers

Ready to Cut Your Cycle Time?

Send us your part drawing or describe your current cooling issue. We'll analyze your mold and respond within 24 hours.

+86 182 6866 1068

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